Inside a bustling hangar bay at the far end of Gloucestershire airport in South West England, a team of British engineers, designers, and data specialists recruited from across Rolls-Royce and beyond have set out to make history. For more information see the IDTechEx report on Manned Electric Aircraft 2018-2028.
They're building a high-performance electric aeroplane unlike anything the world has ever seen. Scheduled to take to the skies over Great Britain in 2020, the aircraft will reach a speed of 300 mph - and quite likely more - making it the fastest all-electric plane in history.
This run for the record books is no stunt. It's part of a Rolls-Royce initiative called ACCEL - short for "Accelerating the Electrification of Flight" - that's intended to pioneer a third wave of aviation in support of Rolls-Royce's strategy to champion electrification.
ACCEL is partly funded by the UK government and involves a host of partners including electric motor and controller manufacturer YASA and the aviation start-up Electroflight. The team brings together some of the top minds from the world of Formula E racing to help design the e-racer.
"This plane will be powered by a state-of-the-art electrical system and the most powerful battery ever built for flight. In the year ahead, we're going to demonstrate its abilities in demanding test environments before going for gold in 2020 from a landing strip on the Welsh coastline."
said Matheu Parr,ACCEL Project Manager for Rolls-Royce.
Rolls-Royce was instrumental in helping Britain win the prestigious Schneider Trophy in 1931, a victory that established Rolls-Royce as a leader in aerospace. The British racing seaplane that established the record was known as the Supermarine S.6B. Powered by a Rolls-Royce "R" engine, it maxed out at 343 mph that day. By comparison, the current record for an all-electric plane, set by Siemens in 2017, is 210 mph. Parr and his team want to blow the doors off the modern e-flight mark - and they even have their eyes on the Supermarine record.
Doing so will require overcoming a series of unique challenges. They'll need to build an immense battery that's powerful enough to beat a series of speed and performance records, light enough to fly, and stable enough not to overheat. "We're monitoring more than 20,000 data points per second, measuring battery voltage, temperature, and overall health of the powertrain, which is responsible for powering the propellers and generating thrust. We've already drawn a series of insights from the unique design and integration challenges," says Parr. "And we're gaining the knowhow to not only pioneer the field of electric-powered, zero-emissions aviation - but to lead it. At this point, our confidence is sky high."
Accel has the most energy-dense battery pack ever assembled for an aircraft, providing enough power to fly 200 miles (London to Paris) on a single charge. Its 6,000 cells are packaged for maximum lightness and thermal protection. An advanced cooling system can withstand the extreme temperatures and high-current demands during flight.
Source and top image: Rolls Royce
Learn more at the next leading event on the topic: Electric Vehicle Materials Europe 2020 on 13 - 14 May 2020 at Estrel Convention Center, Berlin, Germany hosted by IDTechEx.